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Garage Automation

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In the modern times that we are living, with crime rampant, it is essential that one’s garage doors should be opened and closed automatically. It is also much more convenient for the inhabitants of the house not to get out of his or her car to open the garage doors, especially during the rainy season or winter, or at night. It is not even safe during daytime to get out of your car, let alone when you return to your home late at night. It is known that a lot of car hijackings take place at the victim’s home, when he or she is about to park the car inside the garage. If your garage door is automated, the risk of being hijacked is lessened, as you only have to leave your car once you are inside your home.

Roller Doors

SUPER LIFT: A reliable, efficient & affordable roll up garage door operator for domestic use.

Manual Release
In the event of mechanical or mains power failure, the operator is provided with a manual release mechanism allowing the door to be operated manually

Fitted for Safety
The motor is mounted on the inside of the drum, giving no exposure to dangerous moving parts. The sensitive anti crushing system adds to the safety features making it a truly safe operator.

Powerful, Quiet DC Motor
A high torque DC motor will lift your roll up door silently and reliably.

Minimum Side Room
The motor can be fitted in extremely narrow openings due to the compact design of the unit.

Light your Way
A light comes on as soon as you activate the system illuminating your garage while you get in or out of your vehicle. The built timer switches the light off automatically.

Easy to commission
Incorporating mechanical end of travel and safety force micro switches, the opening and closing positions and anti crush settings are simple and easy to adjust.

Take Control
Using NOVA rolling code technology the remote controls offer the ultimate in security. Transmitting with each operation a unique randomly changing code the remote control signal can neither be grabbed nor copied.



Tip up Doors / Sectional Doors

We also supply and install spring balanced tip up automatic garage doors which has no track mechanism. When the door opens, a portion of the garage door moves through the opening to the outside of the garage. When fully opened the door is partly inside the garage. Garage door springs are under tremendous pressure and should not be removed or installed by anyone but an experienced garage door installer. It is important to determine how many times a day your door is opened, because that will determine which one of 4 torsion spring cycles you choose for your garage door: 25 000, 50 000, 75 000 or 100 000 cycles, depending on how often your door is opened daily. Take the number your door will be opened a day, multiply by 250 days and multiply with 10, 10 being the years of your door’s lifetime before it has to be replaced.


Maintenance and Safety

Garage Door System Safety - An Automatic Decision

A Garage door is the largest moving object in the home. They are often operated by electric door operators. Proper installation, operation, maintenance and testing of the garage door and electric door operator is necessary to provide safe , trouble-free operation. An improperly adjusted garage door or electric operator can exert deadly force when the door closes. This could lead to serious injury or even death from being hit by a closing garage door or being trapped under the door.

Safety is everyone's business

A few simple precautions can protect your family and friends against potential harm. Please take a few minutes to read the following safety and maintenance tips. Refer to your Garage Door and Garage Door Operator owner's manual for details specific to the model you own to check the operation of your garage door and garage door operator.

WARNING - DO NOT STAND OR WALK UNDER A MOVING DOOR. DO NOT LET CHILDREN OR ADULTS PLAY”BEAT THE DOOR “IT IS DANGEROUS AND CAN RESULT IN SERIOUS INJURY OR DEATH. ADULTS SHOULD SET A GOOD EXAMPLE. KNOW HOW TO USE THE EMERGENCY RELEASE IN CASE SOMEONE GETS PINNED BY THE DOOR.

DO NOT LET CHILDREN PLAY WITH OR USE TRANSMITTERS OR REMOTE CONTROLS. ALWAYS PLACE AND STORE THEM OUT OF REACH OF CHILDREN.

THE WALL SWITCH SHOULD BE OUT OF REACH OF CHILDREN (AT LEAST 1.5 M FROM THE FLOOR) AND WAY FROM ALL MOVING PARTS. MOUNT AND USE THE SWITCH WHERE YOU CLEARY SEE THE MOVING DOOR AT ALL TIMES.


Teach Your Children About Garage Door and Operator Safety

Garage door operators are not toys. Careless operation and allowing children to play with garage door operator controls can lead to tragic results. Discuss garage door safety with children. Explain the danger of being trapped under the door clearly.

When using the wall switch or transmitter, keep the door in sight until it stops moving completely. Teach children to never play under or near an open garage door.

WARNING - TEACH CHILDREN TO KEEP THEIR HANDS CLEAR OF SECTION JOINTS, HINGES, TRACKS, SPRINGS AND OTHER DOOR PARTS. CONTACT WITH A MOVING DOOR OR ITS HARDWARE COULD CAUSE SERIOUS INJURY. THESE INJURIES COULD ALSO HAPPEN WITH DOORS THAT DON'T HAVE OPERATORS INSTALLED.

Routine Maintenance Can Prevent Tragedies

Take a few minutes to inspect and test your complete garage door system. Make monthly inspections and testing a part of your regular routine. Safety is everyone's business. Make the safe use of garage door and garage door operator safety mandatory in your home.

Monthly Maintenance check list

Garage Door Operator:

Reversal Test
Force Setting Test
Additional Safety Devices
Garage Door

Visual Inspection Springs, Rollers, Pulleys, Cables and Tracks
Lubrication
Door Balance
Consult the owner’s manual for additional maintenance for your model of door and operator.

Testing and Maintaining the Garage Door Operator

There are routine maintenance and safety steps you should follow once a month. Review your owner's manual for the door operator. If you don't have a owner's manual, look for the model number on the back of the power unit and request a manual from the manufacturer.

Reversal Test

Make sure your garage door operator has a reversing feature. If a reversing feature is not present, the operator should be replaced. Garage door operators manufactured after January 1, 1995 are required by SABS - IEC Standard No.60335 Part 2 to have advanced safety features. Contact your manufacturer or installer for additional information.

Test the reversing feature every month:

First, test the balance of the door (see "Testing and Maintaining the Garage Door"). If the door is properly balanced, then proceed.
While the door is fully open, place a 40mm thick piece of wood on the floor in the centre of the door.
Push the transmitter or wall switch button to close the door. The door must stop and reverse when it strikes the wood. (Note that the bottom edge of " one piece doors " must be ridged so that the door will not close without reversing. )
If the door does not reverse, have it repaired or replaced. Have a qualified door mechanic adjust, repair or replace the garage door or garage door operator.
Force Setting Test

Test the force setting of your garage door operator by holding the bottom of the door as it closes. If the door does not reverse readily, the force may be excessive and may need adjusting. Always check the owner's manual for details on how to make the necessary adjustments. Test the reversing feature after every adjustment.

Additional Safety Devices

Many garage door operators can be equipped with additional safety devices. Consider adding an infra red beam or a sensor edge to the door as an extra measure of safety to protect against entrapment. Keep in mind that adding more safety devices will not bring an old operator in line with current safety standards

Make sure the additional safety devices, such as infra red beams or edge sensors, are properly installed and adjusted. Always consult the owner's manual for detailed information on the settings and functions of these devices.

Testing and Maintaining The Garage Door

Perform routine maintenance steps once a month. Review your owner's manual for the garage door. If you don't have a manual, look for the model number on the back of the door, or check the lock handle, hinges or other hardware for the manufacturer's name and request a manual from the manufacturer.

Visual Inspection

Look at the garage door springs, cables, rollers, pulleys and other door hardware for signs of wear. If you suspect problems, have a qualified door mechanic make the repairs.

WARNING - SPRINGS ARE UNDER HIGH TENSION. ONLY QUALIFIED PERSONS SHOULD ADJUST THEM.

Garage door springs, cables, brackets and other hardware attached to the springs are under very high tension and, if handled improperly, can cause serious injury or death. Only a qualified professional or a mechanically experienced person using the correct tools and carefully following the manufacturer's instructions should adjust them. The torsion springs ( springs above the door ) should only be adjusted by a professional. Do not attempt to repair or adjust them yourself.

Safety Cables

A restraining- or safety cable or other device should be installed on the extension type spring to contain it if it breaks. The energy released when a spring system fails is as much as a .44 Magnum bullet at point blank range. The consequences can be lethal.

Never remove, adjust or loosen the screws on the bottom corner of the door. The bracket is connected to the spring by the lifting cable and is under extreme tension.

Lubrication

Lubricate the moving parts of the door at regular intervals. Do not lubricate plastic parts like plastic rollers and plastic idler bearings on the door before consulting the owner's manual for the manufacturer's recommendations.

Door Balance

Periodically test the balance of the door

· Start with the door closed.

· If you have a garage door operator, use the release mechanism so you can operate the door by hand when doing this test.

· You should be able to lift the door smoothly and with little resistance. It should stay open around three or four feet above the floor ( Balance position - 300 to 1800 mm from the
floor) If it does not, it is out of adjustment. Have it serviced by a qualified door mechanic.

Roll up Garage Door

Sectional garage door


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Gate Automation

Automatic gates form an important part of perimeter security. Consequently, the emphasis in the design of gate automation products, particularly in this country, focuses more on security than convenience. This is important to stress as many systems are based on European and American designs where the convenience rather than security is the overriding Factor.

Such (imported) systems may not allow for important provisions such as mains power failure back up which, in the South African context, is necessary given the nature of local criminal modus operandi, electrical storms and electrical grid downtime which are not uncommon in many parts of South Africa.

Speed and mode of operation

An inherent potential security problem occurs when the gate is open or in operation, as it then creates the biggest hole in a perimeter security system. Both the speed and mode of operation of the automatic gate becomes important. It is not uncommon for criminals to use the opportunity before the gate closes to enter the premises. What is required is a fast moving gate, which closes the moment a vehicle has passed through the entrance.

Safety

A critical requirement of any access automation system is safety. Unfortunately, using safety beams, inductive loops and anti-crushing mechanisms built into the motor to make the system safe, can aid any would-be intruder to override the system when in operation. For instance, if the vehicle has passed through the entrance, by blocking the beam or physically obstructing the gate before it starts to close, will, as designed for safety purposes, prevent the gate from closing and expose the entrance to infiltration. It becomes a Catch 22 situation and therefore when designing the access automation system, safety factors vs security requirements must be carefully balanced.

 

Selecting gate motors

In the same way that it is important to select the correct tool for a job, so too must the correct gate motor be chosen during automation of a gate. Too often price dictates a purchase. This is certainly the case when gate operators are installed in commercial and industrial applications. It is easy to under-estimate how hard a gate motor in a commercial or industrial installation might have to operate, where:


* The frequency of operation is typically very high, resulting in problems such as over-heating and excessive wear and tear.

* The average industrial gate is large and of heavy construction and difficult to move.

* Gates in these applications are often abused. Besides vehicles knocking into the gate, the running conditions deteriorate leading to undue stress being placed on the automation. Preventative maintenance is often neglected in the gate automation industry.

Reliable installation crucial

How is a reliable installation guaranteed when automating an existing sliding gate installation? The first thing is to make sure that the mechanical gate is correctly installed.

* The gate must have suitable mechanical end stops, which can withstand the full momentum of the gate particularly when driven under full power of the motor.

* The gate should be properly balanced.
Not only must it be perfectly balanced vertically, by the top guide rollers, but it must also be balanced horizontally so that it slides open or closed with equal force.

* Due care must be taken to ensure that the gate slides as smoothly and lightly as possible. The solution to the problem of a badly running gate is not by installing a stronger motor. Remember also, that in the event of a system failure or emergency situation, an average person must be able to slide the gate open with relative ease.

There are also three factors to consider when measuring up a sliding gate in order to select the correct operator:

1. The physical mass of the gate. Depending on the speed of the operator this yields a measure of the momentum in the system and determines the strength and size of the operator gearbox.

2. The pull force required to move the gate. This is a measure of the rolling friction in the system and determines the power of the operator motor required.

3. The duty cycle of the installation. In an industrial application it is critical to know how often the system is required to operate. Besides the accelerated wear and tear, many systems are susceptible to overheating and consequential thermal shutdown in multiple usage applications.

Make sure that the specifications of the sliding gate operator under consideration fall within these parameters. Secondly, bear in mind the downtime cost implication if a product of inferior quality fails. A good quality product might cost more up front, but it is a better long-term investment. 'You get what you pay for!'

In line gate contact


For gates weighing up to 500kg

Max speed: 16m/min

For gates weighing up to 300kg Max speed: 13m/min




The new A10 operator is in a class of its own, using a high-torque 3-phase motor and custom designed frequency inverter to provide a fully speed-controlled system capable of moving industrial gates weighing up to 2 tons. On gates up to 1000kg the normal operating speed is a swift 16metres per minute. On lighter gates, thanks to the frequency inverter this speed can be increased to 30m/minute. 

The unit can be operated almost continuously when fitted with an optional cooling fan. Power failure protection for the A10 is achieved by simply adding an innovative DC converter module with standby battery.



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